BOLE EKS
Hydraulic Servo Energy. Saving Injection Moulding Machine
Plásticos – Injeção de Plástico
More than 60 technical upgrading in terms of mechanical , electrical ,hydraulic, software and assembling process. Originate from Germany design Plasticizing System, efficiency excess above 20% of domestic level
Intelligent
March into industry 4.0, opening a new era of intelligent factories
Intelligent networking management system.
High performance PLC of MMI, which getting information of the robot ,mold temperature controller, cooling water , machine accessories etc, realize data interaction, wireless networking management system. Besides, PC or cell phone terminal can always tell machine information, process parameters, operation status, failure situation and product analysis at a glance.order dispatched by computer ,which aims to working efficiency maximization, better product planning and operation control, production efficiency improvement .meanwhile ,we provide EMS data exchange terminal, making it possible to automate the whole line of the factory.
Stable
Structural rigidity increased by 30% with more than 60 technical innovations, excellent performance reaches to European standards
Accurate
Mold open&close positioning accuracy: ±0.5mm
Injection positioning accuracy: ±0.2mm
Injection weight accuracy: 3%
Economy
After sample survey, we conclude BOLE central clamping toggle design can save 2-5% material for 80% of customers’ mould, comparing to traditional edge clamping toggle design
CLAMPING UNIT
EKS centre clamping structure was design and stimulate by professional software. overall structure rigidity increased by 30%
- New design ed EKS clamping structure.
Bear averaged force, Less platen distortion, apply for more molds - 280-4000 Ton offer more spaces with built-in clamping cylinder compared with previous model
- Patented pneumatic fast forced resetting connector, assemble & disassemble easily, adapted to all ejector structure
- Optimized platen structure, easy to install compulsive ejector back rod
- New Toggle structure, faster speed, more stable, short dry cycle time
- T slot plus threaded hole platen, to avoid damage problem
- Moving platen supporting structure:
70-470 ton use linear guide instead of tie bar without lubrication to keep mold area clean. 550ton and above use non-slip foot design to make the machine more stable and reliable when heavy mold is loaded
Toggle System Comparison
BOLE
BOLE centre clamping structure
- 100% Clamping force efficiency
- 2-5% Material saving
- Reduces mold wear, platen deflection
- Less possibility of flash, save flash trim work
Others
Traditional Toggle system
- 80-85% Clamping force efficiency
- Moving platen with obvious deformation, causes flashes, waste of material and labor of trim the flashes
INJECTION UNIT
- All series can fit with ABC screw,L/D ratio 23: I, to achieve the best plasticizing effect and efficiency
- Originate form Germany design Plasticizing System, efficiency excess above 20% of domestic level
- Upgrade module design, high rigidity injection seat, linear guide supporting structure
- Enhanced cooling ring for barrel with temperature control, better charge efficiency
- New injection cylinder ,lower injection oil back resistance
- Strengthened charge unit, stable, long life
- Compatible injection base for three different model
- Custom made complicated technical requirement, applied to special plasticizing system
CONTROLLER
- EKS whole series configured with EV3 I IO PLC
BL70-470EKS standard configured with IO inch PLC, KEBA bechoff is optional
BL550EKS and above configured with 12 inch PLC, KEBA bechoff is optional - Equipped with 1/0 safety advice against short circuit
- Servo system use CAN bus communication, increase system stability, visible motor energy consumption and inverter data
- Unique hydraulic system for clamping combined with patent software, lead to repeatability precision
- Main electric component use brand Schneider Eaton, ABB, Fuji, which ensure long service life
- Independent Strong and weak wire layout, high anti interference, Independent electric control box structure, convenient for installation, examination and repair
HYDRAULIC UNIT
- Standard I sets of core valve manifold for 2 joint, fast combined terminal.
Optional: core pressure holding, one press for core pressure release, hot runner valve etc - Special hydraulic system for clamping with patent software algorithm, position accuracy to ( ±0.5mm)
- Non welding hydraulic pipe system, avoiding oil leakage problem
- Use low momentum servo system, quick response time (30-50ms), system pressure rise up to 17.5Mpa
Injection pressure & speed increased greatly - Oil temperature auto control system, less cooling water consumption, machine more stable
INTELLIGENT NETWORKING MANAGEMENT SYSTEM
March into industry 4.0, opening a new era of intelligent factories
High performance PLC of MM I, which getting information of the robot, mold temperature controller, cooling water , machine accessories etc, realize data interaction, wireless networking management system.
Besides, PC or cell phone terminal can always tell machine information, process parameters, operation status, failure situation and product analysis at a glance.
Order dispatched by computer, which aims to working efficiency maximization, better product planning and operation control, production efficiency improvement.
Meanwhile, we provide EMS data exchange terminal, making it possible to automate the whole line of the factory
